Roop Ultrasonix Ltd.

Task The task was to perform ultrasonic welding of the adapter by joining the upper and lower parts of the adaptor with plugs facing upward. The challenge was to weld two numbers of adaptors in a single stroke with plugs. Solution To meet the current requirement of welding two adaptors together in a single stroke, we have designed an appropriate sonotrode with a cavity that ensures adequate transmission of ultrasonic vibrational energy along the joint perimeter. By utilizing a digital ultrasonic welding setup and this specialized horn, we have successfully achieved a solution for welding the current part profile in a single stroke. Our machines are designed with a modular structure, making them easy to integrate into automated manufacturing systems. The microprocessor controller unit is already equipped with all the necessary hardware and software elements to control conveyors and linear, and rotary table units. Video Link: https://youtu.be/3Lv0IuwosYg Advantages 1. The cost of product...

Ultrasonic metal welding is a specialized form of welding that utilizes high-frequency sound waves to join metal parts together. This technology has gained popularity in recent years in the electric vehicle (EV) industry due to its high speed, precision, and versatility. Ultrasonic Metal Welding Machine Advantages and Applications of Ultrasonic Metal Welding in the EV Industry. One of the most significant advantage s of ultrasonic metal welding for EV applications is its high welding speed. The ultrasonic vibrations cause the metal parts to undergo a form of plastic deformation which allows for a solid-state weld to be formed in a matter of seconds. This is a significant improvement over traditional welding methods such as TIG, Brazing, and spot welding which can take several minutes to complete. Another advantage of ultrasonic metal welding is its ability to weld a wide range of metal types and thicknesses. This method can be used to weld aluminum, copper, nickel, and other non-ferrou...