Roop Ultrasonix Ltd.

The Task We had to design an ultrasonic sonicator to get desired product formation through reaction. The crystal size, size distribution, polymorph, habit, and purity had to be appropriate as per the specifications provided by the client. The Solution We provided a 2 L SS 316 L reactor system with a re-circulating system, and an ultrasonic laboratory system with Hastelloy-made jacketed flow cell, with necessary controller and indicators. The equipment was PLC-controlled and flame-proof as per the IP 65 classification. We had to reduce the particle size of API from D90 42 microns to D90 2.91 microns within 30 minutes. RTUL flow cell sonicator was checked thrice from validating good results from the equipment. For more information The Advantages Process intensification rates are many times faster than conventional micronized, mixed tank reactors, and crystallizers. Visit Website

 The Task To design an ultrasonic sealing system to seal the outer layer of geo-drain which is a nonwoven filtration layer. Geo-drain is widely used in the water drainage system that provides efficient removal of excess moisture and protects the drainage system from clogging and damage. The Solution In this case, the task was completed by providing an entire system that includes a winder to locate the nonwoven filtration layer, a folding arrangement that folds the layer, a continuous sealing attachment that seals the end of the nonwoven layer, and a transport mechanism to move the sealed nonwoven filtration layer over the unwinder roller. The sealing speed of the system is 5 to 20 m/min and the sealing width is 100m. For more information The Advantages Prevents the non-woven material from fraying Economical and efficient system Short cycle time (Continuous production) Leak-proof ultrasonic joint Visit Website

  The Task The task was extremely difficult with cleanliness requirements in terms of millipore and particle size with loading limitation of parts inside the basket. The different types of rings with different dimensions were a challenge to prevail accurate cleaning. The Solution Ultrasonic cleaning is a powerful and efficient method for removing contaminants from various components in the automotive industry. The use of ultrasonic cleaning has become increasingly important in recent years due to the growing demand for high-quality, reliable, and safe vehicles. We designed this multi-chamber cleaning machine as per the challenging task and designed it to provide high-quality cleaning results while using minimal cleaning agents and water.  | We designed and developed this machine to operate and maintain accuracy, which helps to reduce the overall cost of cleaning. We conducted multiple trials to define the ideal cleaning process, We offered 6 chambers ultrasonic cleaning system. Which h

The Task The pouch of powder is very sensitive to heat & normally gets contaminated while heat sealing, The task was to perform accurate ultrasonic sealing without damaging the material. The Solution Heat sealing has been the technology used on many horizontal forms of packaging machines. Although this has become the established process for many applications, it can have its drawbacks, common issues include leakages attributed to product contamination within the seal area. RTUL’s Ultrasonic sealing provides robust strength & sealing through contamination. Our Ultrasonic sealing technology is a reliable and economical alternative for typical thermal processes that ensures tight weld seals despite product contamination.  This Sealing technology is well suited for packaging processes with high production rate requirements and applications with challenging processes. It will be a breakthrough in the cementitious material packing line & can be the game changer in the coming year