CUT-SEAL OF TARPAULIN EYELETS

The Task

To design an ultrasonic welding machine that can simultaneously cut and seal tarpaulin eyelets. Technical fabrics are used in all walks of life and the challenge of simplifying eyeleting operations is successfully accomplished by using ultrasonic technology.

The Solution

In this case, the challenge was successfully completed by designing an ultrasonic welding machine consisting of a USP 3000 press, IWC-5, and cutting controller (the horn comes in contact with the fixture while cutting the eyelet, so the cutting controller prevents the horn from damage) and a specially designed horn & fixture arrangement making two eyelets at a time.


The Advantages

Consistent aesthetic results
Short cycle time
Repeatable process
High quality achieved
Cost-effective

Comments

Post a Comment

Popular posts from this blog

Ultrasonic Fabic Cutting Machine: Effortless Cutting & Sealing of Fabric for your Textile Industry

Image
The Task We had to design an Ultrasonic Fabric Cutting Machine & Sealing machine that can be attached to the Circular looms for center or side slitting of the PP/HDPE woven fabric having a GSM range of 80-270 GSM. Click here to learn more The Solution Initially, the client used heat cutters for cutting and sealing, which leads to the formation of a blackish Burr, and moreover, the removal of the Burr leads to the fraying of tapes. While manufacturing FIBC/Jumbo Bags Burrs are not acceptable. These bags were supplied to Food, Chemical, and Pharmaceutical Industries. To solve the above problem we provided six Ultrasonic Fabric Cutting machines & Sealing machines of 1000w/36KHz that were attached at the center or on the two sides depending on the requirement. Advantages Ceramic Blades used for Sealing and Cutting Prevents the fraying of tapes No Burr formation Reduced rejection rate Visit our Website
Read more

HOW DO DIFFERENT PLASTICS RESPOND TO ULTRASONIC WELDING?

Image
Broken plastic parts are revived with cosmetic changes and tactfully used as reliable resources. The beauty of this material also lies in its response to ultrasonic welding. Thus, its applications are popular across industries. RTUL has the experience and expertise covering thousands of standard and customized applications of welding machines. Click here to learn more about Plastic Welding Machine Let’s uncover this malleable material which is attachable and easy to melt. Experienced welders work on it in a way that the changes are barely noticeable. Ground realities of ultrasonic plastic welding A solid framework adds stability to the final result. Custom or broken plastic parts are subjected to welding in the following manner across industries. 6 methods for transforming plastics They are categorized as Elastomers, Resins, and Thermoplastics. Types of plastics that are welded include: Polypropylene Polycarbonate PVC HDPE CPVC ABS Lexan Welding dissimilar plastics There are limitation...
Read more

SIEVING OF POWDER

Image
The Task To provide a solution for blinding and clogging of sieve while sieving of powder coating. Powder coating manufacturers find difficulty not only in sieving coating powder but also in cleaning the sieves using conventional sieving method. Know more about Ultrasonic Sieving Technology The Solution In this case, the task is successfully completed by giving flame-proof Ultrascreen attachment along with a vibrosifter. The client also procure four extra ring resonators for different grades of mesh. The Advantages Increase in throughput volume - 30 times Increase in efficiency Reduction in power consumption “Even non-pharma international clients trust RTUL as their one stop solution for powder sieving needs and procures Ultrascreen attachment + vibro sifter as a complete package” Visit our Website
Read more