Roop Ultrasonix Ltd.

The Task To design an ultrasonic welding machine that can simultaneously cut and seal tarpaulin eyelets. Technical fabrics are used in all walks of life and the challenge of simplifying eyeleting operations is successfully accomplished by using ultrasonic technology. The Solution In this case, the challenge was successfully completed by designing an ultrasonic welding machine consisting of a USP 3000 press, IWC-5, and cutting controller (the horn comes in contact with the fixture while cutting the eyelet, so the cutting controller prevents the horn from damage) and a specially designed horn & fixture arran gement making two eyelets at a time. For More Information The Advantages Consistent aesthetic results Short cycle time Repeatable process High quality achieved Cost-effective Visit Website

The Task We had to design an ultrasonic sonicator to get desired product formation through reaction. The crystal size, size distribution, polymorph, habit, and purity had to be appropriate as per the specifications provided by the client. The Solution We provided a 2 L SS 316 L reactor system with a re-circulating system, and an ultrasonic laboratory system with Hastelloy-made jacketed flow cell, with necessary controller and indicators. The equipment was PLC-controlled and flame-proof as per the IP 65 classification. We had to reduce the particle size of API from D90 42 microns to D90 2.91 microns within 30 minutes. RTUL flow cell sonicator was checked thrice from validating good results from the equipment. For more information The Advantages Process intensification rates are many times faster than conventional micronized, mixed tank reactors, and crystallizers. Visit Website

 The Task To design an ultrasonic sealing system to seal the outer layer of geo-drain which is a nonwoven filtration layer. Geo-drain is widely used in the water drainage system that provides efficient removal of excess moisture and protects the drainage system from clogging and damage. The Solution In this case, the task was completed by providing an entire system that includes a winder to locate the nonwoven filtration layer, a folding arrangement that folds the layer, a continuous sealing attachment that seals the end of the nonwoven layer, and a transport mechanism to move the sealed nonwoven filtration layer over the unwinder roller. The sealing speed of the system is 5 to 20 m/min and the sealing width is 100m. For more information The Advantages Prevents the non-woven material from fraying Economical and efficient system Short cycle time (Continuous production) Leak-proof ultrasonic joint Visit Website

  The Task The task was extremely difficult with cleanliness requirements in terms of millipore and particle size with loading limitation of parts inside the basket. The different types of rings with different dimensions were a challenge to prevail accurate cleaning. The Solution Ultrasonic cleaning is a powerful and efficient method for removing contaminants from various components in the automotive industry. The use of ultrasonic cleaning has become increasingly important in recent years due to the growing demand for high-quality, reliable, and safe vehicles. We designed this multi-chamber cleaning machine as per the challenging task and designed it to provide high-quality cleaning results while using minimal cleaning agents and water.  | We designed and developed this machine to operate and maintain accuracy, which helps to reduce the overall cost of cleaning. We conducted multiple trials to define the ideal cleaning process, We offered 6 chambers ultrasonic cleaning system...

The Task The pouch of powder is very sensitive to heat & normally gets contaminated while heat sealing, The task was to perform accurate ultrasonic sealing without damaging the material. The Solution Heat sealing has been the technology used on many horizontal forms of packaging machines. Although this has become the established process for many applications, it can have its drawbacks, common issues include leakages attributed to product contamination within the seal area. RTUL’s Ultrasonic sealing provides robust strength & sealing through contamination. Our Ultrasonic sealing technology is a reliable and economical alternative for typical thermal processes that ensures tight weld seals despite product contamination.  This Sealing technology is well suited for packaging processes with high production rate requirements and applications with challenging processes. It will be a breakthrough in the cementitious material packing line & can be the game changer in the coming ...

Task The task was to perform ultrasonic welding of the adapter by joining the upper and lower parts of the adaptor with plugs facing upward. The challenge was to weld two numbers of adaptors in a single stroke with plugs. Solution To meet the current requirement of welding two adaptors together in a single stroke, we have designed an appropriate sonotrode with a cavity that ensures adequate transmission of ultrasonic vibrational energy along the joint perimeter. By utilizing a digital ultrasonic welding setup and this specialized horn, we have successfully achieved a solution for welding the current part profile in a single stroke. Our machines are designed with a modular structure, making them easy to integrate into automated manufacturing systems. The microprocessor controller unit is already equipped with all the necessary hardware and software elements to control conveyors and linear, and rotary table units. Video Link: https://youtu.be/3Lv0IuwosYg Advantages 1. The cost of product...

Ultrasonic metal welding is a specialized form of welding that utilizes high-frequency sound waves to join metal parts together. This technology has gained popularity in recent years in the electric vehicle (EV) industry due to its high speed, precision, and versatility. Ultrasonic Metal Welding Machine Advantages and Applications of Ultrasonic Metal Welding in the EV Industry. One of the most significant advantage s of ultrasonic metal welding for EV applications is its high welding speed. The ultrasonic vibrations cause the metal parts to undergo a form of plastic deformation which allows for a solid-state weld to be formed in a matter of seconds. This is a significant improvement over traditional welding methods such as TIG, Brazing, and spot welding which can take several minutes to complete. Another advantage of ultrasonic metal welding is its ability to weld a wide range of metal types and thicknesses. This method can be used to weld aluminum, copper, nickel, and other non-ferrou...