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HOW DO DIFFERENT PLASTICS RESPOND TO ULTRASONIC WELDING?

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Broken plastic parts are revived with cosmetic changes and tactfully used as reliable resources. The beauty of this material also lies in its response to ultrasonic welding. Thus, its applications are popular across industries. RTUL has the experience and expertise covering thousands of standard and customized applications of welding machines. Click here to learn more about Plastic Welding Machine Let’s uncover this malleable material which is attachable and easy to melt. Experienced welders work on it in a way that the changes are barely noticeable. Ground realities of ultrasonic plastic welding A solid framework adds stability to the final result. Custom or broken plastic parts are subjected to welding in the following manner across industries. 6 methods for transforming plastics They are categorized as Elastomers, Resins, and Thermoplastics. Types of plastics that are welded include: Polypropylene Polycarbonate PVC HDPE CPVC ABS Lexan Welding dissimilar plastics There are limitation...

Ultrasonic Fabic Cutting Machine: Effortless Cutting & Sealing of Fabric for your Textile Industry

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The Task We had to design an Ultrasonic Fabric Cutting Machine & Sealing machine that can be attached to the Circular looms for center or side slitting of the PP/HDPE woven fabric having a GSM range of 80-270 GSM. Click here to learn more The Solution Initially, the client used heat cutters for cutting and sealing, which leads to the formation of a blackish Burr, and moreover, the removal of the Burr leads to the fraying of tapes. While manufacturing FIBC/Jumbo Bags Burrs are not acceptable. These bags were supplied to Food, Chemical, and Pharmaceutical Industries. To solve the above problem we provided six Ultrasonic Fabric Cutting machines & Sealing machines of 1000w/36KHz that were attached at the center or on the two sides depending on the requirement. Advantages Ceramic Blades used for Sealing and Cutting Prevents the fraying of tapes No Burr formation Reduced rejection rate Visit our Website

BASIC VIBRATION THEORY AND TECHNIQUES OF ULTRASONIC TRANSDUCER DESIGNS

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A typical ultrasonic transducer is a device operational as a sound-based sensor. It involves sending electrical signals to an object and on completion of the signal it reverts. It is an essential component for several ultrasonic processes. It is critical to various applications and works on the basic vibration theory. They are controlled and characterized for all models. RTUL designs ultrasonic transducers that create a vibrational range above human hearing.  Being experts in understanding the techniques and applications, our models start from a frequency range of 20 kHz. They measure distant applications. This post puts the spotlight on a transducer’s working principle to achieve the frequency and usability of an application. Click here for More Information Understanding the working principle Application of electric signal     Vibration in a frequency zone      Generation of sound wave Process      Sound wave reflects obstacles in the form...

UNLEASHING THE POWER OF ULTRASONIC CLEANING SOLUTIONS

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The chemistry behind the right machines Ultrasonic cleaning is a vital process for many industries. Today, with technology we also have advanced solutions provided by specific equipment. To learn which one is suitable for your applications makes all the difference. Our technicians experiment with designs to offer the best solutions. RTUL is considered a powerhouse of ultrasonic cleaners with supplies to many global clients. We understand the process is hard and it should reach the corner of most areas of the devices. Our range of products clean serrations as well as box lock joints which are hard to clean. Let’s give you an insight into how we develop the right solutions. We have about 30 years of experience delivering customized projects successfully. What is an ultrasonic cleaning machine? Knowing the right definition often helps our clients to choose the options and determine the applications. It eventually boils down to getting the ideal ultrasonic cleaner price which provides long...

ULTRASOUND ASSISTED SOLVENT FREE PROTEIN EXTRACTION FROM RICE BRAN

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The Task Rice bran is a by-product of the rice milling industry usually produced during the polishing process. The rice bran is mainly composed of protein, amino acids, fiber, minerals, and vitamins. Fractional classification of protein reveals a high concentration of albumins and globulins.  Since the Rice bran protein is a hypoallergenic type of protein, it is widely used in baby food formulation to keep up the cognitive development of infants. The Solution Roop Ultrasonix Ltd. – Ultrasound-assisted protein extraction technology is suitable for other food products like soybean flakes, soybean flour, rapeseed meal, peanut meal, rice bran, legumes, and more. Click here to learn more The Advantages Disintegrates the cell to increase extractability Improves solvent penetration into cell walls by cavitation Disruption of molecular aggregates into smaller particles Significant time reduction The extraction rates can be improved by 3.45 times compared to the conventional method Robust p...

IMPACT OF ULTRASONIC TUBE SEALING ON PACKAGING SYSTEMS IN FACTORIES

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Automated packaging solutions are an integral part and parcel of large-scale factories. Production units in different verticals require tube sealing so that the products are secure enough to reach their intended destinations. Ultrasonic Sealing  is the most preferred method to ramp up the packaging professionally. In the food industry, visually appealing covers help consumers pick up the products. Should you not be investing in a  brand-new ultrasonic tube sealing machine  to leverage its benefits? It will positively impact the production and overall business. RTUL group specializes in offering the best tube and cone sealing systems. Serving global clients for many decades, it is our privilege to dedicate our services to packaging in your factory or plant. For More Information An overview of the cold-welding technique Manufacturers always require the best automation techniques to keep their deadlines with products to reach the markets. The ultrasonic tube sealing mac...

Ultrasonic Cleaning Machine

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An ultrasonic cleaning machine is a stainless steel tank that has piezoceramic transducers bonded to the bottom or side. These transducers change size immediately upon being excited by an electrical signal. This size change causes the tank bottom or side to move, creating a compression wave in the liquid in the tank. The demand for industrial cleaning has been ever-increasing, as highly cleaned components are indispensable for various production units. This is not only to create conditions for trouble-free manufacturing but also to decide the quality and service life of the product. RTUL has been developing and manufacturing ultrasonic cleaning equipment and ultrasonic cleaning Machines for more than 30 years. We offer a large range of equipment ranging from tabletop compact cleaners, industrial cleaning tanks, multi-stage cleaning systems, and many other customized projects.  Features: Ultrasonic Bath Ultrasonic Cleaning Systems Ultrasonic Cleaning Components Industrial tanks Meth...